Unplanned machine downtime remains one of the greatest challenges in industrial manufacturing. Each year, it causes millions in lost production hours, quality issues, safety risks, and revenue losses. Studies show that modern approaches like Predictive Maintenance can reduce these occurrences by up to 50% while simultaneously lowering maintenance costs by up to 30%.
Against this backdrop, the two-day “New Maintenance” working group convened last week at Schoeller Werk in Hellenthal. The goal of the event was to collaborate with experts to develop practical approaches that make maintenance more efficient and future-proof.
Reality Check: Maintenance in Focus
Day one began with reflections on the practical application of CMMS systems (Computerized Maintenance Management Systems). Participants exchanged experiences on how these systems have performed in various business environments.
Following this, an in-depth tour of the Schoeller Werk facility was organized. Attendees gained insight into key operations, including laser welding machines, drawing lines, annealing furnaces, and cutting systems. A highlight of the tour was the presentation of the future central maintenance facility, set to become a hub for optimized workflows in the coming years.
Systems Under Review
Day two shifted the focus to the comparison and analysis of digital solutions. Our CMMS system ULTIMO was introduced from both administrative and user perspectives. Additionally, participants evaluated alternative systems like Paledo and Scableone, fostering valuable discussions and insights into integrating technologies and strategically improving maintenance processes.
The discussions provided countless new ideas to strategically integrate technologies and optimize maintenance processes. The open dialogue and collaborative atmosphere created the perfect setting to share ideas and develop solutions together.
Efficiency and Collaboration for Modern Maintenance
The event highlighted the importance of exchanging ideas between companies and industry experts to advance industrial maintenance. Openness and cooperation are essential steps toward achieving Zero Downtime and sustainable efficiency improvements.
Looking Ahead
The next working group will focus on AI in Maintenance. What possibilities does artificial intelligence offer, and how will it transform the future of maintenance and repair processes? We look forward to engaging discussions and new insights.